Domestic Debut-GUTE's Steel Cage Integrated Automatic Production Line Speeds Up The Production Of Steel Cages Again

"Domestic debut" GUTE's steel cage integrated automatic production line speeds up the production of steel cages again

• The rebar cage integrated automatic production line is a rebar cage welding equipment with independent intellectual property rights developed by the company. The equipment is mainly used in subway, bridge, housing construction, airport, highway, foundation foundation. High welding efficiency, the welding time to complete a main reinforcement is less than 35 seconds, and the welding time of the welding joint can be configured and saved according to the process, saving personnel and greatly improving welding efficiency. To ensure continuous and fast welding, the 9 m to 12 m steel cage skeleton can be welded in 20 minutes, and the wound can be wound and welded in 25 minutes. Good welding quality, no virtual welding, reliable quality.

  
  

  Introduction of equipment technical advantages

  
  

  

• The first in the industry, connected to the optical thread automatic detector, completes the automatic detection of the large diameter, medium diameter and small diameter of the steel thread in 3 seconds, and the detection data is automatically saved, which is convenient for retrieval and verification.

  
  

  

Why wecallt sil

• Fast production efficiency, the skeleton can be guaranteed to be completed in 30-40 minutes, and the rebar cage can be completed in 80 minutes (worker proficiency).

  
  

  

  
  

• High degree of automation, one-person operation can greatly reduce labor intensity.

  
  

  

  
  

• The production precision is high, the length detection and positioning accuracy of the main ribs of the servo motor can be controlled within 2mm, and the spacing of the main ribs can be controlled within 10mm.

  
  

  Introduction to Device Configuration

  
  

  
  

  

  
  

• The equipment is mainly composed of automatic steel bar feeding mechanism, automatic steel bar sawing production line, automatic thread detection mechanism, automatic steel bar transfer mechanism, and automatic steel cage welding workstation.

• Reinforcement automatic feeding mechanism: Raw steel rebars are broken up, sorted and automatically loaded through the rebar automatic feeding mechanism.

• Fully automatic steel bar sawing production line: The raw material steel bar completes the steel bar sawing, upsetting, threading, grinding and other processes through the fully automatic steel bar sawing production line.

  
  

  

  
  

• Thread automatic detection mechanism: connected to the optical thread automatic detection instrument, the automatic detection of the large diameter, middle diameter and small diameter of the steel thread is completed in 3 seconds, and the detection data is automatically saved, which is convenient for retrieval and verification.

  
  

  

  
  

• Automatic steel bar transfer mechanism: transfer the qualified steel bars to the welding workstation through the automatic steel bar transfer mechanism for steel cage processing.

  
  

• Fully automatic steel cage welding workstation: complete the assembly line processes such as automatic feeding of main bars, detection and positioning of main bar length, automatic welding of main bars and winding bars, and automatic removal of steel bar cages.

  
  

Dimensions and installation layout：

The total area of the equipment: 30 meters long x 8.5 meters wide; the processing area is 17 meters long, and the cage-out area is 13 meters long. The equipment in areas 1 and 2 in the figure can complete the fully automatic welding of the steel cage skeleton; the area occupied by the steel cage skeleton processing area: 17 meters long x 5.2 meters wide. 3 in the figure is the winding and automatic welding equipment for steel cage winding bars; the area occupied by the winding bar processing area: length 17 meters x width 3.3 meters. 4 among the figure is the operating table. The equipment adopts modular design, and the overall function can be disassembled and combined according to user needs.

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